Inkonzo yeNdibano ye-CAPEL SMT
Ii-FPCs & PCBs & Rigid-Flex PCBs
Iinkonzo zeNdibano zePCB eziKhawulezisiweyo
√ Iintsuku ezi-1-2 zijika ngokukhawuleza kwindibano ye-pcb yeprototype
√ Iintsuku ezi-2-5 ze-intanethi ezivela kubaboneleli abathembekileyo
√ Ukuphendula ngokukhawuleza kwenkxaso yobugcisa kunye neengcebiso
√ Uhlalutyo lwe-BOM ukuqinisekisa ukufana kwecandelo kunye nokuthembeka kwedatha
INDIBANO YE-SMT
Iprototype yokuJika ngokukhawuleza
Imveliso enkulu
Emva koThengiso lweNkonzo 24 kwi-intanethi
Inkqubo yoMveliso yeCAPEL
ULungiselelo lweMathiriyeli→ Ushicilelo lwe-Solder Cola→ SPI→ IPQC→ iTekhnoloji yoMphezulu weMount → ukuVelisa iSoldering
↓
Ukhuseleko kunye nokuPakisha ← Emva kweWelding ← Wave Soldering ← X-ray ←AOI ← Uvavanyo lokuQala lweArtide
ICAPEL SMT/DIPumgca
● I-IQC(Ulawulo loMgangatho olungenayo)
● IPQC(ln-process Control Quality)/FAl test
● Ukuhlolwa okubonakalayo emva kwe-oven / AOl
● Izixhobo zeCT
● UHlolo oluBonakalayo phambi kokuba i-oveni iphinde igalelwe
● Ukuhlolwa okungahleliwe kwe-QA
● I-OQC (Ulawulo loMgangatho oluphumayo)
KAPALI-SMT Factory
● IQuote kwi-Intanethi kwiMizuzu
● 1-2Days jika ngokukhawuleza pcb indibano prototype
● Ukuphendula ngokukhawuleza kwenkxaso yobugcisa kunye neengcebiso
● Uhlalutyo lwe-BOM ukuqinisekisa icandelo
● ukufana kunye nokuthembeka kwedatha
● 7 * 24 Inkonzo yabaThengi be-Intanethi
● Ikhonkco loNikezo oluSebenza ngokuPhezulu
KAPALINGCALI YESEMBUZO
● PCB Fabrication
● Amacandelo Souring
● INdibano ye-SMT&PTH
● Ukucwangcisa, uVavanyo lweMsebenzi
● INdibano yeCable
● Ukwaleka ngokusesikweni
● INdibano ye-Enclosure njl.
I-CAPEL PCB yeNdibano yeNkqubo yokukwazi
Udidi | Iinkcukacha | |
Ixesha lokukhokhela | Iiyure ezingama-24 zePrototyping, ixesha lokuhanjiswa kwebhetshi encinci malunga neentsuku ezi-5. | |
PCBA Umthamo | I-SMT patch 2 million points/day, THT 300,000 points/day, 30-80 orders/day. | |
Inkonzo yamacandelo | Turnkey | Ngenkqubo yolawulo lwecandelo eliqolileyo nelisebenzayo, sisebenzela iiprojekthi zePCBA ezinomgangatho ophezulu wokusebenza. Iqela leenjineli zokuthengwa kwempahla kunye nabasebenzi abanamava bokuthenga banoxanduva lokuthenga nokulawula amacandelo kubathengi bethu. |
Ikhithi okanye ithunyelwe | Ngeqela elinamandla lolawulo lokuthengwa kwempahla kunye nekhonkco lokubonelela ngecandelo, abaThengi babonelela ngamacandelo, senza umsebenzi wendibano. | |
Combo | Yamkela amacandelo okanye amacandelo akhethekileyo anikezelwa ngabathengi. kunye nokubonelela ngezibonelelo kubathengi. | |
Uhlobo lwe-PCBA Solder | Iinkonzo ze-SMT, THT, okanye ze-PCBA zokuthengisa zombini. | |
I-Solder Cola / iTin Wire / Tin Bar | i-lead kunye ne-lead-free (i-RoHS ehambelanayo) neenkonzo zokusetyenzwa kwe-PCBA. Kwaye unikezele ngentlama yesolder eyenziwe ngokwezifiso. | |
Istencil | laser ukusika stencil ukuqinisekisa ukuba amacandelo ezifana-pitch encinane ICs kunye BGA ukuhlangabezana IPC-2 Class okanye ngaphezulu. | |
MOQ | 1, kodwa sicebisa abathengi bethu ukuba bavelise ubuncinci iisampulu ezi-5 zokuhlalutya kunye novavanyo lwabo. | |
Ubungakanani becandelo | • Amacandelo angenakwenziwa: silungile ekufakeni i-intshi 01005 (0.4mm * 0.2mm), 0201 amacandelo amancinci. | |
• I-ICs echanekileyo ephezulu njenge-BGA: Siyakwazi ukubona amacandelo e-BGA nge-Min 0.25mm isithuba nge-X-reyi. | ||
Ipakethe yecandelo | ireli, iteyiphu yokusika, iityhubhu, kunye neepalethi zamacandelo e-SMT. | |
Ubuninzi bokuchaneka kweNtaba yaMacandelo (100FP) | Ukuchaneka yi-0.0375mm. | |
Uhlobo lwePCB ethengiswayo | I-PCB (i-FR-4, i-metal substrate), i-FPC, i-Rigid-flex PCB, i-Aluminium PCB, i-HDI PCB. | |
Umaleko | 1-60(umaleko) | |
Eyona ndawo yokusetyenzwa | 545 x 622 mm | |
Ubuncinci bokutyeba | 4(umaleko)0.40mm | |
6(umaleko) 0.60mm | ||
8(umaleko) 0.8mm | ||
10(umaleko)1.0mm | ||
Ubuncinci bobubanzi bomgca | 0.0762mm | |
Ubuncinci bezithuba | 0.0762mm | |
Ubuncinci bokungena koomatshini | 0.15mm | |
Umngxuma udonga lobhedu ubukhulu | 0.015mm | |
Metallized aperture tolerance | ±0.05mm | |
Isimboli esingenantsimbi | ±0.025mm | |
Ukunyamezela komngxuma | ±0.05mm | |
Ukunyamezela komgangatho | ±0.076mm | |
Ubuncinci ibhulorho ye-solder | 0.08mm | |
Ukumelana ne-insulation | 1E+12Ω(eqhelekileyo) | |
Umlinganiselo wokutyeba kwepleyiti | 1:10 | |
Umothuko wobushushu | 288 ℃ (amaxesha ama-4 kwimizuzwana eyi-10) | |
Igqwethiwe kwaye igobile | ≤0.7% | |
Amandla okuchasana nombane | >1.3KV/mm | |
Amandla okuchasa ukuhluba | 1.4N/mm | |
I-Solder imelana nobunzima | ≥6H | |
Ukusilela komlilo | 94V-0 | |
Ulawulo lwe-impedance | ±5% | |
Ifomathi Yefayile | BOM, PCB Gerber, Khetha kunye nendawo. | |
Uvavanyo | Ngaphambi kokuziswa, siya kusebenzisa iindlela ezahlukeneyo zovavanyo kwi-PCBA ekwintaba okanye esele ikhwele: | |
• I-IQC: uhlolo olungenayo; | ||
• IPQC: ukuhlolwa kwemveliso, uvavanyo lwe-LCR kwisiqwenga sokuqala; | ||
• I-QC ebonakalayo: ukujonga umgangatho wesiqhelo; | ||
• I-AOI: isiphumo sokusoda samalungu epetshi, iinxalenye ezincinci okanye i-polarity yamalungu; | ||
• I-X-Ray: khangela i-BGA, i-QFN kunye nokunye ukuchaneka okuphezulu kufihliweyo amacandelo e-PAD; | ||
• Uvavanyo oluSebenzayo: Umsebenzi wovavanyo kunye nokusebenza ngokweenkqubo zovavanyo lwabathengi kunye neenkqubo zokuqinisekisa ukuthotyelwa. | ||
Ukulungisa kunye nokusebenza kwakhona | Inkonzo yethu yokulungisa i-BGA inokususa ngokukhuselekileyo ilahlekileyo, ingekho-kwindawo, kunye ne-BGA yobuxoki kwaye iphinde idibanise kwi-PCB ngokugqibeleleyo. |
ICAPEL FPC & Flex-Rigid PCB Inkqubo Ubuchule
Imveliso | Ukuxinana okuphezulu | |||
Uqhagamshelwano (HDI) | ||||
Iisekethe ezisemgangathweni zeFlex | Iisekethe eziFlethi eziguquguqukayo | I-Rigid Flex Circuit | Ukutshintsha kweMembrane | |
Ubungakanani bePhaneli yoMgangatho | 250mm X 400mm | Roll ifomathi | 250mmX400mm | 250mmX400mm |
ububanzi bomgca kunye neSithuba | 0.035mm 0.035mm | 0 .010"(0.24mm) | 0.003"(0.076mm) | 0.10"(.254mm) |
Ukutyeba kobhedu | 9um/12um/18um/35um/70um/100um/140um | 0.028mm-.01mm | 1/2 oz.nangaphezulu | 0.005"-.0010" |
Ukubala koMaleko | 32 | Ungatshatanga | 32 | Ukuya kuthi ga kwi-40 |
VIA / DILL UBUKHULU | ||||
Ubuncinci boMgobo (oomatshini) boMngxuma weDamitha | 0.0004" ( 0.1 mm ) 0.006" ( 0.15 mm ) | N / A | 0.006" ( 0.15 mm) | 10 mill (0.25 mm) |
Ubuncinci nge (Laser) Ubungakanani | 4 mil (0.1mm) 1 mil (0.025 mm) | N / A | 6 mil (0.15 mm) | N / A |
Ubuncinci beMicro Via (Laser) Ubungakanani | 3 mil (0.076 mm) 1 mil ( 0.025 mm) | N / A | 3 mil (0.076 mm) | N / A |
Izinto eziStiffener | Polyimide / FR4 / Metal / SUS / Alu | I-PET | FR-4 / Poyimide | I-PET / isinyithi / i-FR-4 |
Izinto Zokukhusela | Ubhedu / isilivere Lnk / Tatsuta / Carbon | I-Silver Foil/iTatsuta | Ubhedu / iSilver Ink/Tadduta / Carbon | I-Silver Foil |
Izinto zokuSebenza | 2 mil ( 0.051 mm) 2 mil ( 0.051 mm) | 10 mill (0.25mm) | 2 mil (0.51 mm) | 5 mil (0.13 mm) |
Zif Ukunyamezela | 2 mil ( .051 mm ) 1 mil ( 0.025 mm ) | 10 mill (0.25mm) | 2 mil (0.51 mm) | 5 mil (0.13 mm) |
IMASIKI YASOLDER | ||||
Ibhulorho yeMaski yeSolder phakathi kweDama | 5 mil ( .013 mm ) 4 mil (0 .01mm ) | N / A | 5 mil (0.13 mm) | 10 mill (0.25mm) |
Ukunyamezela ukuBhaliswa kweMaski yeSolder | 4 mil ( .010 mm ) 4 mil( 0.01mm ) | N / A | 5 mil (0.13 mm) | 5 mil (0.13 mm) |
UKUKHUSELEKA | ||||
Ubhaliso lwe-Coverlay | 8 mil 5 | I-10 yezigidi | 8 mil | I-10 yezigidi |
Ukubhaliswa kwePIC | 7 mil 4 | N / A | 7 mil | N / A |
Ukubhaliswa kweMaski yeSolder | 5 mil 4 | N / A | 5 mil | 5 mil |
Umphezulu Gqiba | ENIG/Ukuntywiliselwa iSilver/Itoti yokuntywiliselwa/iGolide yoKutyabeka/iTin yokucwenga/OSP/ ENEPIG | |||
Intsomi | ||||
Ubuncinci ubude | 35 mil 25 mil | 35 mil | 35 mil | Isakhelo soMzobo |
Ubuncinci ububanzi | 8 mil 6 | 8 mil | 8 mil | |
Ubuncinci besithuba | 8 mil 6 | 8 mil | 8 mil | |
Ubhaliso | ±5mil ±5mil | ±5mil | ±5mil | |
Impedance | ±10% ±10% | ±20% | ±10% | NA |
SRD ( Steel Rule Die ) | ||||
Ukunyamezelana | 5 mil ( 0.13 mm) 2 mil ( 0.051 mm) | N / A | 5 mil (0.13 mm) | 5 mil (0.13 mm) |
Ubuncinane berediyasi | 5 mil (0.13 mm) 4 mil ( 0.10 mm) | N / A | 5 mil (0.13 mm) | 5 mil (0.13 mm) |
Ngaphakathi kwiRadiyosi | 20 mil ( 0.51 mm) 10 mil ( 0.25 mm) | N / A | 31 mil | 20 mill (0.51 mm) |
Ngenqindi ubuncinci bobungakanani bomngxuma | 40 mil ( 10.2 mm) 31.5 mil ( 0.80 mm) | N / A | N / A | 40 mil (1.02 mm) |
Ukunyamezela kwePunch Hole Ubungakanani | ± 2mil ( 0.051 mm) ± 1 mil | N / A | N / A | ± 2 mil ( 0.051 mm) |
Slot Ububanzi | 20 mil ( 0.51 mm) 15 mil ( 0.38 mm) | N / A | 31 mil | 20 mill (0.51 mm) |
I-Toleranc yomngxuma wokuchaza | ± 3 mil ± 2 mil | N / A | ± 4 mill | I-10 yezigidi |
Ukunyamezela komngxuma kumngxuma wokuchaza | ± 4 mil ± 3 mil | N / A | ±5 yezigidi | I-10 yezigidi |
Ubuncinci bomkhondo ukuya kulwandlalo | 8 mil 5mil | N / A | I-10 yezigidi | I-10 yezigidi |