Fumanisa indlela iteknoloji yokuvelisa ye-FPC-Flex PCB eqhubela phambili yaseCapel ehlangabezana ngayo nomngeni wokuvelisaI-2-layer Flex PCBs kwisithuthi samandla esitshaiibhodi zeesekethe zokukhusela ibhetri. Ngena kubuchule bobugcisa kunye nefuthe leshishini kolu phando luyimpumelelo.
Yazisa
Izithuthi zamandla amatsha ezifana neenqwelo zombane kunye nezithuthi ezixubileyo zihamba phambili kwezothutho ezihambelana nokusingqongileyo. Ngokuhambela phambili kwetekhnoloji, iimoto zamandla amatsha zineemfuno ezongezelelekileyo zokusebenza okuphezulu, okuthembekileyo, kunye nezixhobo ze-elektroniki ezifanelekileyo. Ii-PCB eziguquguqukayo (iisekethe eziprintiweyo eziguquguqukayo) zidlala indima ebalulekileyo kwezi zithuthi, ngakumbi kwizicelo ezifana neebhodi zeesekethe zokukhusela ibhetri. Kweli nqaku, siza kujonga nzulu malunga nendlela iCapel eqinisekisiweyo yenkqubo ye-FPC kunye nezisombululo ezintsha ezisombulula imingeni ejongene neshishini elijongene nabathengi kwiimoto.isithuthi samandla esitsha sokwenziwa kwe-PCB ene-2-layer eguquguqukayo.
Imingeni yabathengi
Umthengi, umenzi okhokelayo kwishishini elitsha lezithuthi zamandla, wajongana nemingeni enzima xa evelisa i-2-layer flexible PCBs kwiibhodi zeesekethe zokukhusela ibhetri. Iimfuno ezikhethekileyo zePCB ebhetyebhetye ziquka:
Izinto eziphathekayo: Ii-PCB eziguquguqukayo kufuneka zakhiwe kusetyenziswa i-polyimide (PI) njenge-substrate kunye ne-trace copper kunye ne-adhesive njengoluhlu lwe-bonding.
Ububanzi bomgca kunye nesithuba somgca: Ububanzi bomgca kunye nesithuba somgca kufuneka buchaneke ukuya kwi-0.2mm / 0.25mm ukuqinisekisa ukuthembeka kunye nokusebenza kwesekethe.
Ubukhulu becwecwe: Ubungqingqwa bepleyiti bucaciswe njenge-0.25mm +/- 0.03mm, ifuna ukuthotyelwa okungqongqo kunye nokunyamezelwa komda.
Ubuncinane bomngxuma: I-PCB ifuna ubuncinci bobungakanani bomngxuma oyi-0.1 mm ukulungiselela amacandelo ayimfuneko.
Unyango lomphezulu: Unyango lomphezulu lwe-Nickel eNxibelela kwiGolide ye-Electroless Nickel (ENIG) lugunyaziswe ukuba luqhube kakuhle kakhulu kunye nokuxhathisa ukudleka.
Ukunyamezela: Abathengi bafuna ukunyamezela okuqinileyo kwe-± 0.1mm ukufikelela kwimilinganiselo yebhodi echanekileyo nechanekileyo.
Izisombululo zeCapel kunye nobuchule bobugcisa
Iqela leCapel elinamava leenjineli zeFPC lihlalutya ngononophelo iimfuno zabathengi kwaye liyile izisombululo ezintsha zokuhlangabezana kunye nokugqithisa iimfuno zeprojekthi. Nantsi indlela ubuchwephesha beCapel kunye nobuchule obubonisa impumelelo yayo ekuhlangabezaneni nemingeni yabathengi:
Ukukhethwa kwezinto eziPhambili kunye nokuThengwa: Ulwazi olunzulu lweCapel lweempawu kunye neempawu zokusebenza kwe-polyimide, ubhedu kunye nezinto ezinamathele zenza ukuba kukhethwe ngokucokisekileyo kunye nokuthengwa kwempahla. Izinto ezikumgangatho ophezulu zikhethwa ukuqinisekisa ukuthembeka, ukuguquguquka kunye nokuzinza kwe-thermal ye-PCB eguquguqukayo, ebalulekileyo kwizicelo zamandla amatsha emoto.
IiNkqubo zoMveliso ezichanekileyo: Amaziko okuvelisa eCapel aphucukileyo kunye nobuchule kwiprototyping ye-FPC kunye neenkqubo zokuvelisa zenza ukuba kuphunyezwe ngokuchanekileyo ububanzi bemigca echaziweyo, ukucandwa kwemigca, ubukhulu bebhodi kunye nobukhulu bomngxunya obuncinane. Izixhobo ezikumgangatho ophezulu kunye namanyathelo okulawula umgangatho angqongqo asetyenziselwa ukufezekisa ukuchaneka okufunekayo kunye nokuhambelana kwi-PCB nganye eguquguqukayo.
Unyango oluPhezulu oluPhezulu: Ukusetyenziswa kwe-Electroless Nickel Immersion Gold (ENIG) unyango lwe-surface lwenziwa ngokuchaneka okuphezulu kunye nokuthotyelwa kwemigangatho yoshishino. Inkqubo yonyango yomphezulu weCapel ibonelela nge-conductivity, solderability kunye nokuqina okufunekayo ukuhlangabezana neemfuno ezingqongqo ze-automotive electronics.
Ulawulo loNyamezelo kunye noQinisekiso loMgangatho: Ukuzinikela kukaCapel ekugcineni unyamezelo oluluqilima oluyi-±0.1mm lubonakaliswa ngokwemigaqo yokuqinisekisa umgangatho. Inyathelo ngalinye lenkqubo yokuvelisa iphononongwa ngokungqongqo ukuze kuqinisekiswe ukuba i-PCB enemigangatho emi-2 egqityiweyo inokuchaneka okugqwesileyo kunye nokuthembeka, ihlangabezana nemigangatho engqongqo yoshishino lwezithuthi zamandla amatsha.
Uhlalutyo lwe-Case Study: Impumelelo yoMthengi kunye neMpembelelo yoShishino
Intsebenziswano eyimpumelelo yeCapel kunye nabathengi ivelise umgangatho ophezulu we-2-layer flexible PCBs ezidlula ulindelo lweshishini. Ukusebenza okuqinileyo kunye nokuchaneka kwee-PCB eziguquguqukayo ezenziweyo zenze igalelo elikhulu kwiibhodi zesekethe zokukhusela ibhetri yemoto entsha yabathengi, ukuphucula ukhuseleko kunye nokusebenza kakuhle kweenkqubo zombane zesithuthi.
Amandla obugcisa kunye nenguqulelo equlethwe kubuchwepheshe benkqubo yeFPC ekhulileyo yaseCapel yayibaluleke kakhulu ekuqhubeleni le projekthi ukuba ibe nesiphumo esihle. Ikhono likaCapel lokuzisa ngokuqhubekayo izisombululo zePCB eziguquguqukayo ngaphakathi kokunyamezela okuqinileyo kunye neemfuno ezithile zezinto ezibonakalayo zibonisa amandla kaCapel kule ndawo. Impembelelo yale ntsebenziswano idlulela ngaphaya kwempumelelo ethe ngqo yabathengi kwaye iqaqambisa indima yokwenziwa kweFPC ephucukileyo ekuqhubeleni phambili uphuhliso lweshishini elitsha lezithuthi zamandla.
Ukuzinikela kukaCapel ekuphuculeni okuqhubekayo kunye nokuveliswa kwezinto ezintsha kwiprototyping ye-FPC kunye nokuveliswa kubonise ukuba luncedo ekuhlangabezaneni neemfuno ezihlala zitshintsha zecandelo lamandla amatsha emoto. Olu pho nonongo lubonisa ukuzibophezela kukaCapel ekuboneleleni ngokuthembekileyo, ukusebenza okuphezulu kunye nezisombululo ezilungiselelwe ukuphakamisa ibha yokuvelisa i-PCB eguquguqukayo kwimarike yemoto yamandla entsha ekhula ngokukhawuleza.
Inkqubo yokuVeliswa kwePCB yesiThuthi saMandla esitsha
Ukuququmbela
Kumhlaba oguqukayo wobuchwephesha obutsha bamandla emoto, indima ye-FPC-Flex ye-PCB prototyping kunye nokuveliswa ayinakujongelwa phantsi. Uphononongo lwempumelelo yeCapel lubonisa ubuchule bobugcisa kunye nokuveliswa kwezinto ezixhasa inkqubo yeteknoloji yeFPC. Ngokucombulula umngeni othile wokuvelisa ii-PCB eziguquguqukayo ze-2-layer kwiibhodi zeesekethe zokukhusela ibhetri yemoto entsha, iCapel ayibonisi kuphela amandla ayo kodwa inegalelo ekuphuculeni i-automotive electronics.
Njengoko i-shishini liqhubeka nokuguquka, intsebenziswano engenamthungo phakathi kweCapel kunye nabathengi bayo ibonisa amandla okunciphisa izixazululo ze-FPC zokuqhuba izinto ezintsha, ukusebenza kakuhle kunye nokhuseleko kwizithuthi zamandla amatsha. Uhlalutyo lwe-Case study lugxininisa ukubaluleka kobuchule bobugcisa, ukuveliswa okuchanekileyo kunye nokuzinikela okungagungqiyo kumgangatho we-automotive electronics landscape ehlala itshintsha. Ngefilosofi yomthengi-egxile kubathengi kunye nokufuna ukugqwesa, iCapel iyaqhubeka nokubeka imigangatho emitsha ye-FPC-Flex PCB yokuvelisa kwishishini elitsha lezithuthi zamandla.
Eli nqaku libonelela ngeengcinga ezixabisekileyo kwi-intrinsic connection phakathi kwe-FPC-Flex PCB iteknoloji kunye nekamva elitsha lamandla emoto, ukubeka iCapel njengenkokeli ekuboneleleni ngezisombululo ezintsha zokunika amandla isizukulwana esilandelayo sothutho oluhambelana nokusingqongileyo.
Ixesha lokuposa: Feb-27-2024
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