Ukuba ukhe wadlala kwi-electronics kunye noyilo lwebhodi yesekethe, mhlawumbi uye wadibana negama elithi “Rigid Flexible Printed Circuit Board”. I-Rigid-flex PCBs ifumana ukuthandwa ngenxa yokuguquguquka, ukuqina, kunye nokukwazi ukugcina indawo. Ngokudibanisa ii-substrates eziguquguqukayo kunye neziqinileyo kwibhodi enye, abaqulunqi banokwandisa ukusebenza kwezixhobo zabo ngelixa benciphisa imiqobo yobukhulu. Apha kwesi sikhokelo sibanzi, uCapel uya kuntywila kumanyathelo asisiseko kunye neendlela ezifanelekileyo zokuyila i-PCB eguquguqukayo eqinile. Nokuba uyingcali enamava okanye entsha kuyilo lwePCB, eli nqaku liza kukunika ulwazi kunye nezixhobo ozidingayo ukuze wenze ngempumelelo iiPCBs ezomeleleyo nezithembekileyo eziguquguqukayo.

Isiqulatho:

Ukuqonda ibhodi yesekethe yeRigid-Flex

Izinto ezilungileyo zebhodi yePCB eqinile-flex

Iingqwalaselo zoYilo lweePCB eziguquguqukayo eziRigid

Inkqubo yoyilo lwePCB engqongqo-flex

Izixhobo kunye neSoftware yeRigid-Flex PCB Design

Uvavanyo kunye nokuVelisa ii-PCB eziqinileyo-Flex

Ukuququmbela

Ukuqonda iPcb Rigid Flex:

Ngaphambi kokuntywila kwinkqubo yoyilo, kubalulekile ukuba ube nokuqonda ngokucacileyo ukuba yintoni i-PCB eguquguqukayo. I-PCB eqinile-eguquguqukayo yibhodi yesekethe ye-hybrid edibanisa i-flexible substrates kwaye eqinile ibe yisakhiwo esisodwa. Ngokudibanisa iisekethe eziprintiweyo eziguquguqukayo ezineenxalenye eziqinileyo, ezi bhodi zandisa ukuthembeka, ukunciphisa ubungakanani kunye nokwandisa ukuqina xa kuthelekiswa neePCB zendabuko. Imimandla eguquguqukayo ivumela ukucwangciswa kwe-3D, ngelixa iindawo eziqinileyo zibonelela ngokuzinza kunye nenkxaso kwindibano.

Izinto eziluncedo zeRigid Flex Board:

Ukusetyenziswa kwe-PCBs eqinile-eguqukayo kuzisa iingenelo ezininzi ezenza zibe lukhetho olunomtsalane kwizicelo ezininzi. Ezi nzuzo

ziquka:

Ugcino lwesithuba:Enye yeenzuzo eziphambili ze-PCB eziguquguqukayo kukukwazi ukugcina indawo. Ezi bhodi zidibanisa iibhodi ezininzi kwisakhiwo esinye esidibeneyo ngokususa izixhumi kunye neengcingo. Oku akugcini nje ukunciphisa ubukhulu besixhobo sombane, kodwa kunciphisa ubunzima baso, okwenza kube lula kwizicelo eziphathekayo eziphathekayo.

Ukuthembeka okongeziweyo:I-Rigid-flex PCBs inokuthembeka okuphezulu xa kuthelekiswa nee-PCB eziqhelekileyo. Ukudibanisa i-substrates eguquguqukayo kunye eqinile inika uzinzo kwindibano, ukunciphisa umngcipheko wokuphuka okanye ukungaphumeleli. Inxalenye eguquguqukayo ithatha uxinzelelo lomatshini kwaye ithintele umonakalo kwi-vibration, ukothuka okanye utshintsho lobushushu. Oku kuthembeka okuphuculweyo kuqinisekisa ukuba izixhobo zombane zihlala zisebenza naphantsi kweemeko zokusingqongileyo ezinomngeni.

Ukuguquguquka koyilo:Iibhodi zeRigid Flex Circuit zibonelela ngokuguquguquka koyilo olungenakulinganiswa. Baxhasa ulungelelwaniso lwe-3D kunye noyilo oluntsonkothileyo, okwenza abaqulunqi benze izisombululo ezitsha kunye ne-compact kwizixhobo zombane ezintsonkothileyo. Oku bhetyebhetye kuvula ithuba loyilo olulodwa kunye nesiko elilungiselelwe izicelo ezithile.

Ukuphuculwa koKuhlala ixesha elide:Ngokususa izihlanganisi kunye neentambo, ii-PCB eziguquguqukayo zinciphisa umngcipheko onxulumene noqhagamshelo okanye ukudinwa kwecingo. Ukungabikho kwamalungu ashukumayo kwandisa ngakumbi ukuqina kuba kukho amanqaku ambalwa okusilela. Ukongeza, inxalenye eguquguqukayo yePCB inokumelana nokungcangcazela, ukothuka, kunye nokutshintsha kobushushu obugqithisileyo, iyenza ilungele iimeko ezingqongileyo.

Isebenza kakuhle emalini:Ngelixa iindleko zokuqala zeebhodi zeesekethe zeRigid Flex zinokuba phezulu kancinci kuneePCB zemveli ezingqongqo, zinokugcina imali ekuhambeni kwexesha. Ukupheliswa kwezixhumi kunye ne-wiring kunciphisa ubunzima bendibano kunye nexesha, okunciphisa iindleko zabasebenzi. Ukongezelela, ukuthembeka kunye nokuqina kweebhodi ze-rigid-flex kunokunciphisa iindleko zokugcinwa kunye nokulungiswa, ukuphucula iindleko ezichanekileyo kwixesha elide.

Iingqwalasela zoyilo lwesikhokelo soyilo oluguquguqukayo:

Ukuyila i-PCB eguquguqukayo kufuna uqwalaselo ngononophelo lwemiba eyahlukeneyo ukuqinisekisa ukusebenza kakuhle kunye nokuthembeka.

Nantsi iingqwalasela zoyilo eziphambili ekufuneka uzigcine engqondweni:

a. Imiqobo yoomatshini:Qonda kwaye uhlalutye imiqobo yesixhobo. Qinisekisa indawo yokugoba efunekayo, i-angle yokugoba, kunye naziphi na izihlanganisi okanye amacandelo anokufuna inkxaso eyongezelelweyo. Amacandelo aguquguqukayo enzelwe ukumelana nokugoba ngokuphindaphindiweyo kunye nokugoba ngaphandle kokuphazamisa ukusebenza kwawo.

b. Khangela indlela:Qinisekisa umkhondo ofanelekileyo ukugcina imfezeko yomqondiso. Gwema ukubeka umkhondo kufutshane neendawo zokugoba ukunciphisa umngcipheko weesekethe ezimfutshane okanye ukuphazamiseka komqondiso. Gcina isithuba esifanelekileyo phakathi kwemikhondo ukuthintela ukuphambana kunye nokuthotywa komqondiso. Cinga ukusebenzisa iitrayisi ezilawulwa yi-impedance kwiisignali ezinesantya esiphezulu ukunciphisa ukubonakalisa umqondiso kunye nelahleko.

c. Ukubekwa kwecandelo:Ukwandisa ukubekwa kwecandelo ukuqinisekisa uzinzo kwaye ugweme ukuphazamiseka kweendawo ezigobileyo. Qwalasela ubungakanani becandelo, ubunzima, kunye neempawu ze-thermal ukukhusela uxinzelelo lwengqondo kwiindawo eziguquguqukayo. Beka amacandelo anzima kumacandelo aqinileyo ukuze uzinzo, kwaye ugweme ukubeka izinto ezide ezinokuphazamisa ukugoba okanye ukugoba kwebhodi.

d. Ukukhethwa kwezinto:Khetha izixhobo ezifanelekileyo kwiindawo eziguquguqukayo neziqinileyo zePCB. Cinga ukuguquguquka, ukumelana nobushushu, kunye nokuhambelana neenkqubo zokuvelisa. Izinto eziguquguqukayo kufuneka zibe nokugoba okulungileyo kunye nokuqina, ngelixa izinto eziqinileyo kufuneka zibe namandla aneleyo omatshini. Qinisekisa ukuba izinto ezikhethiweyo zihambelana nendibano kunye nenkqubo ye-soldering.

e. Intsalela yobhedu:Igcina ulwabiwo olulungeleleneyo lobhedu kwi-PCB ukuthintela ukulwa, ukuqhekeka, okanye okunye ukusilela koomatshini. Sebenzisa ubukhulu obufanelekileyo bobhedu kunye nokusabalalisa ipateni ukunciphisa uxinzelelo loxinzelelo. Gwema umkhondo wobhedu onzima okanye ubuninzi bobhedu obuphezulu kwiindawo eziguquguqukayo ukukhusela uxinzelelo lomatshini kunye nokungaphumeleli.

F. Uyilo lokuVeliswa:Sebenza ngokusondeleyo nabavelisi kuyo yonke inkqubo yoyilo ukuqinisekisa ukwenziwa kweePCB eziguquguqukayo. Qwalasela izakhono kunye nezithintelo zokwenziwa kunye neenkqubo zokuhlanganisa, ezinje ngelamination, ukugrumba, kunye ne-etching. Lungiselela uyilo ukwenza lula ukwenziwa, ukudibanisa kunye novavanyo.

Inkqubo yoyilo lwePCB eguquguqukayo:

Ukuyila i-robust rigid-flex PCB ibandakanya amanyathelo abalulekileyo okuqinisekisa ukuba uyilo oluyimpumelelo noluthembekileyo.Nali inyathelo ngenyathelo.

isikhokelo kwinkqubo yoyilo:

Chaza iiMfuno zoYilo:Qala ngokuchaza ngokucacileyo iimfuno zeprojekthi, kubandakanywa ukusebenza okufunekayo, iinkcukacha zombane, kunye nemiqobo yoomatshini. Oku kuya kubonelela ngesiseko esiqinileyo senkqubo yoyilo.

Uyilo loyilo:Yenza i-schematics yesekethe ukuseka uqhagamshelo lombane kunye nokubekwa kwecandelo. Eli nyathelo linceda ukugqiba ubeko lulonke lwePCB kwaye liqinisekisa ukuba onke amacandelo ayimfuneko abandakanyiwe.

Inkcazo yobume bebhodi:Qinisekisa ubungakanani obupheleleyo kunye nokumila kwebhodi eqinile-flex. Qwalasela ubungakanani besixhobo kunye nayo nayiphi na imiqobo yoomatshini, njengendawo ekhoyo okanye iimfuno ezithile zofakelo.

Ukubekwa kwelungu:Beka amacandelo kwindawo eqinileyo yebhodi, uqinisekise isithuba esaneleyo semikhondo yobhedu. Qwalasela ulawulo lwe-thermal kwaye ugweme ukubeka amacandelo anokuphazamisa iindawo eziguquguqukayo. Eli nyathelo linceda ukwandisa uyilo lokusebenza kunye nokwenza.

Khangela indlela:Umzila wemikhondo yobhedu ebhodini, ubeka iimpawu ezibalulekileyo kwizinto eziqinileyo kangangoko kunokwenzeka. Nika ingqwalaselo ethe kratya kuthelekiso lwe-impedance, ulawulo lwengxolo, kunye nokunqanda ukuwela umqondiso onesantya esiphezulu. Landela ezona zenzo zilungileyo zemfezeko yomqondiso kwaye uqwalasele naziphi na iimfuno ezithile zoyilo oluguquguqukayo.

Uyilo olubhetyebhetye:Emva kokuba i-wiring eqinile igqityiwe, gxininisa kwi-wiring inxalenye eguquguqukayo yeebhodi zeesekethe eziprintiweyo. Qaphela ukupakishwa, ukulandelela ububanzi, kunye neemfuno zezithuba ezinikezelwe ngumvelisi. Qinisekisa ukuba uyilo lulandela izikhokelo zoyilo ze-PCB zomenzi ukuqinisekisa ukuthembeka kunye nokuqina.

Qinisekisa uyilo:Yenza uhlolo loyilo olucokisekileyo usebenzisa izixhobo ezifanelekileyo zesoftware. Oku kubandakanya ukujonga umgaqo woyilo (i-DRC), ukujonga umgaqo wombane (ERC) kunye nohlalutyo lwentembeko yomqondiso. Qinisekisa ukuba uyilo luhlangabezana nazo zonke iimfuno kwaye luqinisekisa ukusebenza ngokufanelekileyo.

Ukuveliswa kwamaxwebhu okuvelisa:Veza onke amaxwebhu ayimfuneko okwenziwa ngokweemfuno zomenzi. Oku kubandakanya ukudala iifayile zeGerber, iifayile ze-drill kunye nemizobo yendibano. Qinisekisa ukuba amaxwebhu okuvelisa abonisa ngokuchanekileyo uyilo kwaye anike lonke ulwazi olufunekayo ekwenzeni kunye nokudibanisa.

Phonononga noMvelisi:Sebenza ngokusondeleyo nomenzi wakho omkhethileyo ukuphonononga uyilo kwaye uqinisekise ukuba luyahlangabezana nobuchule balo bokuvelisa kunye nokuhlanganisa. Sebenza nomenzi ukusombulula nayiphi na imibuzo okanye iinkxalabo kwaye wenze uhlengahlengiso oluyimfuneko kuyilo.

Izixhobo kunye neSoftware yoYilo lwe-Rigid-Flex PCB:

Ukuyila iisekethe eziguquguqukayo eziqinileyo kufuna ukusetyenziswa kwezixhobo ezikhethekileyo kunye nesoftware ukuqinisekisa iziphumo ezichanekileyo nezithembekileyo. Apha zi

ezinye izixhobo zesoftware ezidumileyo ezisetyenziswa kushishino:

a. Umyili weAltium:Eyaziwayo ngobuchule bayo boyilo olubanzi, uMyili weAltium unikezela ngemodeli ye-3D, ukujonga umthetho woyilo, uhlalutyo lwentembeko yomqondiso kunye nojongano olusebenziseka lula.

b. Cadence Allegro:ICadence Allegro ibonelela ngeseti enamandla yezixhobo zokuyila iiPCB eziguquguqukayo. Ibonelela ngokusebenza okuphezulu kwindlela, uyilo olukwisantya esiphezulu, kunye nolawulo lomqobo.

c. Umcebisi Xpedition:I-Mentor Xpedition isetyenziswa ngokubanzi kuyilo oluntsonkothileyo lwePCB, kubandakanya neePCB eziguquguqukayo. Ibonelela ngethala leencwadi elibanzi, uqwalaselo olubanzi lomgaqo woyilo kunye nohlalutyo lwemfezeko yomqondiso.

d. Ukhozi PCB:I-Eagle PCB lukhetho oludumileyo lwabaqalayo kunye neeprojekthi ezincinci. Inika ujongano olubonakalayo, ukubanjwa okucwangcisiweyo kunye nabahleli besakhiwo, kunye nohlengahlengiso lomgaqo woyilo loyilo.

e. I-OrCAD:I-OrCAD PCB Designer yiphakheji yesoftware esebenza ngeendlela ezininzi exhasa uyilo olupheleleyo lwePCB, kubandakanya ne-PCB eguquguqukayo engqongqo. Ibonelela ngeempawu ezifana noyilo lokwenziwa kokwenziwa (DFM) ukujonga, ingxelo yoyilo lwexesha lokwenyani, kunye nesantya esiphezulu somzila.

f. SolidWorks:Le yisoftware edumileyo yoyilo lomatshini enokusetyenziswa ngokudibeneyo nesoftware yoyilo lwePCB ukwenza imifuziselo echanekileyo ye-3D yamacandelo e-PCB flex. Ivumela ukubonwa kwe-PCB kwifomu edibeneyo kwaye inceda ukuchonga naluphi na uphazamiseko olunokubakho okanye imiba ekhulayo.

g. I-PADS:I-PADS yinkqubo yoyilo yePCB evela kwiMentor Graphics, ebonelela ngoyilo olubanzi kunye nemisebenzi yokulinganisa. Ibonelela ngeempawu ezilungiselelwe uyilo lwePCB eguquguqukayo, kubandakanya nomgaqo woyilo obhetyebhetye kunye nokubonwa okuguquguqukayo kwe3D.

h. KiCad:I-KiCad yinkqubo evulekileyo yoyilo lwePCB ebonelela ngezixhobo zoyilo ezibanzi kuyilo lwePCB elukhuni. Ibonelela ngojongano olubonakalayo, ukubamba okucwangcisiweyo kunye nesakhono somhleli woyilo, kwaye ixhasa uyilo lwePCB ebhetyebhetye kunye nendlela.

i. ISOLIDWORKS PCB:Le software idibanisa izakhono zokuyila oomatshini kunye nombane, iyenza ilungele ukuyila iibhodi eziguquguqukayo. Ivumela intsebenziswano esebenzayo phakathi kwamaqela oyilo lomatshini kunye nombane kwaye iqinisekisa ukudityaniswa okuchanekileyo kwe-PCB flex kunye nezinto eziqinileyo.

Xa ukhetha isixhobo sesoftware yoyilo lwePCB eqinileyo, kubalulekile ukuqwalasela izinto ezinjengobunzima boyilo, ubuchule beqela loyilo, kunye nemiqobo yohlahlo lwabiwo-mali. Kucetyiswa ukuvavanya iimpawu, ukusebenza kunye nokusebenziseka kakuhle kwezixhobo ezahlukeneyo ngaphambi kokuba wenze isigqibo.I-Shenzhen Capel ivelisa iibhodi zesekethe eziguquguqukayo eziqinileyo ukususela ngo-2009.Nawuphi na umbuzo wamkelekile ukuba uqhagamshelane nathi.

Uvavanyo kunye nokwenza i-Semi Rigid Flex PCB:

Xa uyilo lugqityiwe, ukudibanisa uvavanyo kunye nokuqwalaselwa kwemveliso kubalulekile ekuphunyezweni okuyimpumelelo

yePCB eqinileyo-flex. Nanga amanye amanyathelo aphambili kuvavanyo kunye nenkqubo yokuvelisa:

a. Uphuhliso lomfuziselo:Iprototype yoyilo lwePCB oluguquguqukayo kufuneka lwenziwe ngaphambi kokuya kwimveliso yothotho. Iprototyping yenza uvavanyo olucokisekileyo kunye nokuqinisekiswa koyilo. Kuyanceda ukubona naziphi na iimpazamo kuyilo okanye imiba enokubakho kwangethuba ukuze kwenziwe uhlengahlengiso oluyimfuneko.

b. Uphononongo lokuveliswa:Ukusebenza ngokusondeleyo kunye nomenzi, uyilo luhlaziywa ukuqinisekisa ukuba luyakwazi ukuvelisa kunye nokudibanisa. Xoxa ngezindululo zokwenziwa kwemveliso ezifana nokukhetha imathiriyeli, uyilo lwe-stackup, kunye neemfuno ezithile zeendawo eziqinileyo neziguquguqukayo. Eli nyathelo libalulekile ukuze kuqinisekiswe ukwenziwa kakuhle kunye nenkqubo yokudibanisa.

c. Uyilo lokuVavanya (DFT):Qwalasela imiba yoyilo eyandisa ukuvavanywa kweePCBs eziguquguqukayo. Sebenzisa iimpawu ezinje ngeendawo zovavanyo, iibhodi zofikelelo, okanye ukuzivavanya okwakhelwe ngaphakathi (BIST) ukuququzelela uvavanyo ngexesha lokwenziwa kunye nakuwo wonke umjikelo wobomi bemveliso. Iingqwalasela ze-DFT zinceda ukwenza lula inkqubo yovavanyo kunye nokufumanisa nayiphi na imiba enokubakho.

d. UHlolo oluSebenzayo lwaMacho (AOI):Sebenzisa inkqubo ye-AOI ukwenza uhlolo oluzenzekelayo lwe-PCB eyenziweyo. Iisistim ze-AOI zinokubona iziphene ezinokuthi zibe kho kwimveliso efana neebhulukhwe ezimfutshane, ii-opens, izinto ezingalungelelanisiweyo okanye ii-solder joints. Eli nyathelo liqinisekisa umgangatho kunye nokuthembeka kweebhodi ezenziweyo.

e. Uvavanyo lokuthembeka:Uvavanyo oluqinileyo lokuthembeka lwenziwa kwibhodi eyenziwe lukhuni-flex. Olu vavanyo lubandakanya uvavanyo lokuxinzezeleka kokusingqongileyo, ukuhamba ngebhayisikili eshushu, uvavanyo lokungcangcazela kunye novavanyo olusebenzayo lwebhodi. Uvavanyo lokuthembeka luqinisekisa ukuqina kunye nokusebenza kwePCB phantsi kweemeko zehlabathi lokwenyani.

F. Uxwebhu loYilo:Gcina uxwebhu loyilo olubanzi olubandakanya ibhili yezixhobo (BOM), imizobo yendibano, izicwangciso zovavanyo kunye neenkcukacha zovavanyo. Olu xwebhu luyimfuneko ekuxazululeni ingxaki, ukulungisa, kunye nohlaziyo lwexesha elizayo. Ingasetyenziswa njengesalathiso somjikelo wobomi bemveliso yonke.

Ngokulandela la manyathelo, abavelisi be-Capel pcb banokuqinisekisa uvavanyo oluyimpumelelo kunye nokuveliswa kweebhodi eziqinileyo ze-flex, ezikhokelela kwiimveliso ezikumgangatho ophezulu kunye nezithembekileyo.

Isishwankathelo:

Ukuyila kunye nokuvelisa ibhodi yesekethe eguquguqukayo eguquguqukayo ifuna ukuqonda ngokucokisekileyo komatshini, umbane, kunye nemiba yokuvelisa ebandakanyekayo. Ukulandela imigaqo echazwe kwesi sikhokelo, iCapel iqinisekisa uyilo oluyimpumelelo, uvavanyo, kunye nokuveliswa kweePCBs ezomeleleyo nezithembekileyo. I-Rigid-flex igcina indawo, iphakamisa ukuqina kunye nokuguquguquka, okwenza kube sisisombululo esixabisekileyo kumashishini ahlukeneyo. Kubalulekile ukuhlala usexesheni ngezixhobo zokuyila zamva nje, izixhobo zokusebenza, kunye neenkqubo zokuvelisa ukusebenzisa ngokupheleleyo amandla eePCB eziguquguqukayo kunye negalelo kuyilo loyilo lwe-elektroniki. Ngokuphumeza ezi zicwangciso, iCapel yenza i-creats cut-edge PCB solutions ezihlangabezana neemfuno ezihlala zitshintsha kwishishini le-electronics.
I-Shenzhen Capel Technology Co., Ltd. yaseka umzi-mveliso wayo weRigid Flex Pcb ngo-2009 kwaye iyingcali yeFlex Rigid Pcb Manufacturer. Ngeminyaka eyi-15 yamava eprojekthi etyebileyo, ukuhamba kwenkqubo engqongqo, ubuchule obugqwesileyo bobugcisa, izixhobo ezizenzekelayo ezizenzekelayo, inkqubo ebanzi yokulawula umgangatho, kwaye uCapel uneqela leengcali zeengcali zokubonelela abathengi behlabathi ngebhodi eguquguqukayo echanekileyo, ephezulu, i-Hdi Rigid. I-Flex Pcb, i-Rigid Flex Pcb Fabrication, i-Fast Turn Rigid Flex Pcb, i-prototypes ekhawulezayo yokuguqula i-pcb .Ukuthengiswa kwethu kwangaphambili kunye neenkonzo zobugcisa emva kokuthengisa kunye nokunikezelwa ngexesha elifanelekileyo kwenza ukuba abathengi bethu babambe ngokukhawuleza amathuba emarike kwiiprojekthi zabo.