I-Automotive FPC-Flexible PCB Prototyping and Manufacturing: Case Study

Phonononga ubunzima beprototyping ye-PCB eguquguqukayo kunye nokuveliswa kwezicelo zeemoto kunye nophononongo lwe-2-layer flexible eprintiweyo yesekethe eyenzelwe i-automotive shift knob. Ngena kwimingeni, izixhobo, kunye nobuchule boshishino lokuqhuba usetyenziso lweemoto.I-FPC yeemotoimveliso

Intshayelelo:I-FPC eguquguqukayo yePCB iNtuthuko kwi-Automotive Electronics

Ngenkqubela phambili eqhubekayo yetekhnoloji, ishishini leemoto libona uphuhliso olukhawulezayo ekudityanisweni kwamacandelo e-elektroniki. Ukusuka kwiinkqubo zoncedo lwabaqhubi eziphucukileyo ukuya kwiinkqubo zolwazi lwe-infotainment ezikrelekrele, imfuno yeebhodi zesekethe eziguquguqukayo, eziprintiweyo eziphezulu (PCBs) iya isanda. Kulo mzekelo sifundo, sihlola ubunzima be-prototyping kunye nokuvelisa ii-PCB eziguquguqukayo ngokukodwa kwizicelo zemoto, sigxile ekuveliseni i-2-layer eguquguqukayo yesekethe eprintiweyo ngokukodwa eyenzelwe i-automotive shift knobs.

Qonda iiMfuno zePCB eziguquguqukayo ze-Automotive FPC

Le mveliso yisekethe eprintiweyo ye-2-layer flexible kunye noyilo oluthile kunye neemfuno zezinto eziphathekayo ezilungiselelwe izicelo zeemoto. Iimpawu eziphambili ziquka ububanzi bomgca, isithuba 0.15mm/0.1mm, ubukhulu bepleyiti FPC=0.15mm T=1.15mm, ubukhulu bobhedu 1oz, kunye nobukhulu befilimu 27.5um. Unyango lomphezulu yi-ENIG, ubukhulu buyi-2-3uin, kwaye ibhodi inemfuno engqongqo yokunyamezela kwe-0.075mm. Ukongeza, ukuqina kufezekiswa nge-TG150 epoxy sheets.

Imingeni kwiAutomotive Flexible PCB Manufacturing

Ushishino lweemoto lufuna awona manqanaba aphezulu okuchaneka kunye nokuthembeka, ukwenza inkqubo yokwenziwa kwee-PCB eziguquguqukayo kwezo zicelo zintsonkothile ngokwendalo. Iimfuno zokunyamezelana eziqinileyo zifuna iindlela zokuvelisa, ngelixa ukuphumeza ukuqina okufunekayo ngelixa ukugcinwa kwezinto eziguquguqukayo zongeza ubunzima benkqubo yokuvelisa.

I-Automotive FPC Prototypingkunye noVavanyo

Iprototyping idlala indima ephambili ekwenzeni ngempumelelo ii-FPCs zeemoto. Iprototyping yenzelwe ukuqinisekisa uyilo, ukhetho lwemathiriyeli, kunye neenkqubo zokuvelisa kunye neemfuno ezithile zemveliso engqondweni. Uvavanyo olusebenzayo, kubandakanywa nokuhlolwa kwe-automated optical (AOI), uvavanyo lwamacingo amane, uvavanyo oluqhubekayo kunye novavanyo lwephepha lobhedu, lubalulekile ukuqinisekisa ukuba umkhiqizo wokugqibela uhlangabezana neemfuno ezichanekileyo zezicelo zemoto.

Izixhobo zePCB eziguquguqukayo zeemoto kunye nobuChwephesha bokuVelisa

Ukusetyenziswa kwezinto eziphambili ezifana nephepha le-epoxy le-TG150 lalibalulekile ekufezekiseni ukuqina okufunekayo ngelixa kugcinwa ukuguquguquka okufunekayo ekusebenzeni kwe-shift knob. Ukukhethwa kwezinto eziphathekayo kuchaphazela ngokuthe ngqo iipropati zoomatshini kunye nombane we-PCB eguquguqukayo, ngoko ke izinto ezinokumelana nokusingqongileyo kweemoto kufuneka zisetyenziswe.

Inkqubo yokuvelisa ibandakanya iindlela ezintsonkothileyo zokufikelela kububanzi bomgca obuchaziweyo kunye nesithuba, ubukhulu bobhedu, kunye neemfuno zokunyamezelana. Izixhobo zokuvelisa ezinqamlekileyo kunye neenkqubo zisetyenziselwa ukuqinisekisa ukuchaneka okuphezulu kwinqanaba ngalinye lemveliso.

Isicelo seBhodi yeSekethe eFlexible eShicileleyo kuShishino lweziThuthi

Ishishini leemoto lizisa imingeni ekhethekileyo kunye namathuba okubhetyebhetye kwiprototyping yePCB kunye nokuveliswa. Iqhosha lokutshintsha igiya licandelo elibalulekileyo lemoto kwaye lifuna iPCB enokumelana nokusetyenziswa rhoqo, amaqondo obushushu ahlukeneyo kunye noxinzelelo lomatshini. I-2-layer flexible eprinted circuit eyenzelwe esi sicelo ibonisa ukuguquguquka kunye nokuthembeka kwee-PCB eziguquguqukayo kwindawo yemoto.

UkuVeliswa kwePCB eChanekileyo kwiMoto kunye nobuGcisa boShishino

Ngaphezulu kweminyaka eli-16 yobuchwephesha kwi-PCB ebhetyebhetye kwi-prototyping yemoto kunye nokuveliswa, inkampani yethu iye yaphucula ubuchule bayo ekuhlangabezaneni neemfuno ezingqongqo zeshishini leemoto. Impumelelo yethu ekunikezeni ii-PCB ezichanekileyo, ezithembekileyo ezibhetyebhetye kwizicelo zeemoto zibonisa ukuzibophelela kwethu kumgangatho kunye nokusungula izinto ezintsha.

Automotive Flexible PCB Fabrication Process

Ukuqukumbela

Uphononongo lwemeko yesekethe eprintiweyo eqinileyo ye-2-layer eyenzelwe i-auto shift shift knob igxininisa indima ebalulekileyo yeprototyping kunye nokuveliswa okuchanekileyo okuphezulu kwimveliso yeemoto ze-FPC. Uphuhliso oluqhubekayo kubuchwepheshe beemoto luya kuqhuba ngakumbi imfuno yee-PCBs eziguquguqukayo, ezisebenza kakhulu, kwaye abavelisi kufuneka bahlale bephambili kubuchule obutsha bokuhlangabezana neemfuno eziguqukayo zeshishini.

Njengoko itekhnoloji yezobuchwephesha beemoto iqhubeka nokuvela, imfuno yeePCB eziguquguqukayo ezikhethekileyo iya kuqhubeka kuphela ukukhula, ibonelela ngamathuba anomdla kwiprototyping kunye neenkampani zokuvelisa ukubonisa ubuchule bazo ekuhlangabezaneni neemfuno ezizodwa zeshishini leemoto.