Yintoni i-2 Layer Rigid-Flex PCB?

Ukuqonda amandla okwenyani e-2-layer rigid-flex PCB, umntu kufuneka abambe isiseko sayo kunye nokwakheka. Yenziwe ngokudibanisa iileya zesekethe eziqinileyo ezineeleya zesekethe eziguquguqukayo, ezi PCB zibonelela ngesisombululo esisodwa soyilo oluntsonkothileyo lwe-elektroniki. Ukongezwa kwezinto eziqinileyo kunye neziguquguqukayo kwandisa ukuqina, ukuthembeka kunye nokulungelelanisa.

Inxalenye engqongqo yePCB ibonelela ngokomelela kunye nozinzo, iyenza ilungele amacandelo ezindlu afuna izikhundla ezizinzileyo. Ngakolunye uhlangothi, inxalenye eguquguqukayo ivumela ukugoba kunye nokugoba, iyenze ilungele izicelo ezibandakanya izithuba eziqinileyo okanye ukuhamba rhoqo. Ngokudibanisa ngaphandle komthungo izinto eziqinileyo neziguquguqukayo, abaqulunqi banokuphuhlisa izixhobo zombane ezintsonkothileyo ezinobunzima kunye nobuncinci.

Yintoni iAutomotive Shift Kno?

Iqhosha lokutshintsha igiya, ekwaziwa ngokuba sisiphako segiya okanye i-shifter, sisiphatho esisetyenziswa ngumqhubi ukubandakanya iigiya ezahlukeneyo kwisithuthi sothutho ngesandla. Idla ngokufumaneka kwicentre console yemoto, ifikeleleka lula kwisandla somqhubi. Ngelixa kunokubonakala ngathi yinto encinci yemoto yakho, ukukhetha iqhosha lokutshintsha elichanekileyo kunokuphucula kakhulu amava akho okuqhuba.

Njani i-2 Layer Rigid-Flex PCB ibonelela ngesisombululo se-Automotive Gear Shift Knob?

I-PCB ene-2-layer rigid-flex iFakelwe kwi-Car Gear Shift Knob

Ukuba ujonge isisombululo esithembekileyo nesiphezulu sesixhobo sokutshintsha imoto yakho, ungajongi ngaphaya kwe-Capel's 2-layer rigid-flex PCB. Obu buchwephesha obuhambele phambili nobutsha buguqula ushishino lweemoto, lubonelela ngokuphucuka kokusebenza kunye nokuqina.

I-PCB yethu eqinile-eguquguqukayo yenzelwe ngokukodwa ukusetyenziswa kwimibhobho yokutshintsha izixhobo zemoto, iqinisekisa amava agudileyo kwaye angenamthungo ngalo lonke ixesha uqhuba. Ngokubambelela kwayo okuphezulu kunye nokuthembeka, unokuthemba ukuba iPCB yethu iya kumelana neyona meko inzima kwaye iqhubeke nokwenza ngcono.

Ukusebenza okuPhezulu kunye nokuguquguquka:

Ukongeza ekusebenzeni okuphezulu, i-PCB yethu eguquguqukayo inezinye iingenelo ezininzi ezenza ukuba ilungele amaqhosha okutshintsha iimoto. Okokuqala, ukuguquguquka kwayo kuvumela ukuba ihambelane nesimo esisodwa sezindlu ze-shift knob, ukwandisa ukusetyenziswa kwendawo kunye nokunciphisa ubunzima. Oku kuguquguquka kwakhona kwenza ukufakela kube lula kwaye kunciphisa umngcipheko womonakalo ngexesha lokuhlanganisa.

Yandisa Imfezeko yoMqondiso kunye nokuNcitshiswa koMbane woMbane woMbane (EMI):

Ukongeza, ii-PCB zethu eziguquguqukayo zenzelwe ukukhulisa imfezeko yesiginali kunye nokunciphisa ukuphazamiseka kwe-electromagnetic (EMI). Oku kuqinisekisa unxibelelwano oluthembekileyo phakathi kwe-shift knob kunye neenkqubo zokulawula isithuthi, okukhokelela ekutshintsheni, utshintsho oluchanekileyo.

Uxinaniso oluPhezulu lweNdlela zokuSebenza:

Ukongeza, amandla okuxinana okuphezulu kwendlela yeebhodi zethu zeSekethe avumela ukudityaniswa kweenzwa ezahlukeneyo kunye nokutshintsha ukunyusa ukusebenza kweqhosha lokutshintsha. Ngaphezu koko, iisekethe zethu pcb zenziwa ngokusebenzisa iteknoloji ephambili kunye nenkqubo engqongqo yolawulo lomgangatho. Ukusuka kwiprototype ukuya kwimveliso, iqela lethu elinamava liqinisekisa ukuba iPCB nganye ihlangabezana nowona mgangatho uphezulu kunye nemigangatho yokusebenza. Le ngqalelo kwiinkcukacha iqinisekisa ukuba i-PCB yethu eguquguqukayo ye-auto shift knobs iya kwenza ngokungenasiphako kwiminyaka ezayo.

Iinkcazelo Ngeempawu eziphezulu zokuncamathela:

Enye yezinto ezibalaseleyo kwibhodi yethu yePCB ziimpawu zayo zokuncamathela eziphezulu. Oku kuvumela indibaniselwano engenamthungo kwiknobhu yokutshintsha igiya, iqinisekisa ukuba ihlala ikhuselekile naxa iimeko zokuqhuba. Awunaxhala malunga nePCB eza kukhululwa okanye ibangele naluphi na ukuphazamiseka kumava akho okuqhuba. Nge-Capel's 2-layer rigid-flex PCB, ungaqhuba ngokuzithemba kunye noxolo lwengqondo.

UkuGqibela okugqwesileyo:

Ukongeza kwiipropathi zokuncamathela eziphezulu, i-2-layer rigid-flex PCB inezinye izibonelelo ezininzi eziphucula amava okuqhuba. Okokuqala, izinto ezisemgangathweni ophezulu webhodi yethu yesekethe eprintiweyo iqinisekisa ukuqina okugqwesileyo. Yenzelwe ukumelana nobushushu obugqithisileyo, ukungcangcazela kunye noxinzelelo lomatshini oluqhelekileyo kwizicelo zeemoto. Oku kuthetha ukuba kwanangexesha lokuqhuba kakhulu okanye lokuhamba endleleni, iPCB iya kuqhubeka iqhuba kakuhle, ikunika uguquko oluthembekileyo nolungenasiphazamiso.

Iimpawu zoKhuselo oluPhezulu:

Ukongeza, iisekethe zethu eziprintiweyo zixhotyiswe ngeempawu zokhuseleko oluphezulu. Inokhuseleko olwakhelwe ngaphakathi ngokuchasene nokugqithisa, ukugqithisa, kunye nokukhutshwa kwe-electrostatic discharge (ESD). Olu khuselo luqinisekisa ubomi obude bePCB kunye nezinto eziqhagamshelweyo, zithintela nawuphi na umonakalo onokwenzeka okanye ukusilela okunokuchaphazela amava akho okuqhuba.

Udibaniso :

Ukongeza, i-PCB yethu ene-2-layer rigid-flex yenzelwe ukwandisa ukusetyenziswa kwendawo ngaphakathi kweqhosha lokutshintsha. I-compact kwaye ikhaphukhaphu, yenza ukuba uyilo lube bhetyebhetye kunye nokudityaniswa lula kunye namanye amacandelo e-elektroniki. Oku kuqinisekisa ukuba i-knob ye-shift igcina i-sleek kunye ne-ergonomic design ngaphandle kokuphazamisa ukusebenza okanye ukusebenza.

Ekugqibeleni, iibhodi zethu eziguquguqukayo eziqinileyo zihamba kuvavanyo olungqongqo kunye nenkqubo yokulawula umgangatho ukuhlangabezana nemigangatho yoshishino kunye nokugqithisa okulindelwe ngabathengi. Sizibophelele kwiimveliso ezikumgangatho ophezulu, kwaye unokuthembela kwi-PCB yethu ene-2-layer rigid-flex iyakuhlala iqhuba ngeyona ndlela ingcono, ikunika umthungo, amava athembekileyo aguqukayo.

Ukuthembeka okuphezulu:

Ukongeza ekunamatheleni kwayo okuphezulu, iPCB yethu yaziwa ngokuthembeka kwayo okuphezulu. Siyakuqonda ukubaluleka kokuba neqhosha lokutshintsha igiya elisebenza rhoqo kwaye lingasileli ngequbuliso. Yiyo loo nto iPCB yethu eqinile-eguqukayo ivavanywa ngokuqatha ukuqinisekisa ukuthembeka kwayo. Ukususela kuvavanyo olusebenzayo ukuya kwiimfuno zokunyamezela, asishiyi ilitye elingaguqukiyo ekuqinisekiseni umgangatho wemveliso yethu.

Ukuqinisekisa ukuthembeka okuphezulu kweebhodi ze-rigid-flex, siphumeza uvavanyo olubanzi kunye nenkqubo yokuqinisekisa umgangatho. Inkqubo iqala ngovavanyo olusebenzayo, apho i-PCB nganye yenza uvavanyo olubanzi lwentsebenzo ukuqinisekisa ukuba lusebenza njengoko kucetyiwe. Oku kubandakanya ukuvavanya uqhagamshelo lombane, ukuthembeka komqondiso, kunye nokuhambelana namanye amacandelo.Ukongezelela kuvavanyo olusebenzayo, iibhodi zethu eziguquguqukayo zivavanywa ngokungqongqo kwendalo. Oku kubandakanya ukubabeka esichengeni kwiimeko ezahlukeneyo ezinje ngamaqondo obushushu agqithisileyo, ukufuma, ukungcangcazela kunye noxinzelelo lomatshini. Ngokulinganisa iimeko zokusebenza zehlabathi lokwenyani, sinokuqinisekisa ukuba iPCB yethu inokumelana nemekobume erhabaxa ejongene neshift knob.

Yenza kwiNqanaba eliPhezulu:

Ukongeza, inkqubo yethu yokuqinisekisa umgangatho ibandakanya iimfuno ezingqongqo zokunyamezelana. Sisebenzisa ubuchule bokuvelisa obuphucukileyo kwaye sithobela imigangatho yoshishino ukuqinisekisa ukuba iibhodi zethu zesekethe eziqinileyo zidibana neenkcukacha ezichanekileyo. Eli nqanaba lokuchaneka liqinisekisa ukuba iibhodi zethu ze-pcb zihlala zisebenza kwinqanaba eliphezulu kwaye aziphambuki kumsebenzi wazo. Ukwandisa ngakumbi ukuthembeka, sikwasebenzisa iindlela zoyilo ezomeleleyo. Iinjineli zethu ziyila ngononophelo uyilo lwePCB, zinika ingqwalaselo ethe kratya kwizinto ezinjengokubekwa kwecandelo, umzila womqondiso, kunye nolawulo lobushushu. Le ngqwalasela yoyilo inceda ukwandisa ukuthembeka ngokubanzi kunye nobomi benkonzo yeemveliso zethu.

Hlangana neyona miGangatho iNgqongileyo yoMgangatho:

Ukuthetha ngovavanyo, iPCB yethu ihamba ngeendlela ezahlukeneyo ukuhlangabezana neyona migangatho ingqongqo yobulunga. I-PCB nganye iphantsi kwe-AOI (i-Automated Optical Inspection), uvavanyo lwamacingo amane, uvavanyo oluqhubekayo, kunye novavanyo lwe-copper slice. Ezi mvavanyo ziqinisekisa ukuba i-PCB yethu isebenza ngokupheleleyo kwaye ihlangabezana nazo zonke iinkcukacha eziyimfuneko. Nge-Capel's 2-layer rigid-flex PCB, awukwazi ukulindela nto ngaphandle kwentsebenzo engcono kunye nokuthembeka.

Inkqubo ye-AOI (Automated Optical Inspection) isebenzisa ubuchule bokucinga obuphezulu ukuhlola ii-PCB's naziphi na iziphene okanye ukungangqinelani ekuthengiseni, ukubekwa kwelungu kunye nokudityaniswa kwe-solder ngokubanzi. Le ndlela ezenzekelayo yokuhlola isenza sikwazi ukuchonga ngokukhawuleza nangokuchanekileyo imiba enokubakho, ukugcina ixesha kunye nomgudu.

Uvavanyo lweengcingo ezine lelinye inyathelo elibalulekileyo kwinkqubo yethu yokulawula umgangatho. Le ndlela yovavanyo iqinisekisa ukuchaneka kunye nemfezeko yoqhagamshelo lombane kwi-PCB. Ngokulinganisa ixabiso lokuchasana kunye nokuthelekisa neenkcukacha ezichazwe kwangaphambili, sinokubona naziphi na iingxaki ezinokuthi zenzeke kwisekethe. Oku kusinceda siqinisekise ukuba iPCB iya kwenza ngokuthembekileyo phantsi koluhlu olubanzi lweemeko zokusebenza.

Uvavanyo oluqhubekayo lubalulekile ngokulinganayo ukuqinisekisa ukusebenza okufanelekileyo kwe-2-layer rigid-flex PCB. Olu vavanyo lujonga iivula okanye ezimfutshane ezinokuchaphazela ukusebenza ngokubanzi kwePCB. Ngokusebenzisa yangoku kunye nokulinganisa impendulo kuyo yonke ibhodi, sinokubona ngokukhawuleza naziphi na izitenxo ezinokufuna ukulungiswa phambi kokuba i-PCB ivunywe ukuba isetyenziswe.

Ukongeza, senza uvavanyo lomtya wobhedu ukuze siqinisekise ukuba umkhondo wobhedu kwi-PCB awunaziphene okanye ukungaqhubeki. Le nkqubo yokuvavanya isinceda siqinisekise ukuba uqhagamshelo lombane ebhodini lomelele kwaye luthembekile, luqinisekisa ukusebenza kakuhle kunye nobomi obude beqhosha leshifti yakho.

Ngokubeka iibhodi zethu ze-2 Layer Rigid-Flex kwezi nkqubo zokuvavanya zingqongqo, sinokuthi ngokuzithemba ukuba iimveliso zethu zihlangabezana nemigangatho ephezulu yomgangatho. Sizama ukubonelela ngeePCB ezingasebenzi ngokungenasiphako kuphela, kodwa zikwabonisa ukuqina nokuthembeka okugqwesileyo. Nge-Capel's 2-layer rigid-flex PCB, unokuqiniseka ekusebenzeni kunye nobomi obude be-shift knob yakho.

IiNgcaciso zobuchwephesha zeRigid-Flex PCB yethu:

Ngoku makhe sithethe ngeenkcukacha zobugcisa zePCB yethu eguquguqukayo. Yibhodi yesekethe yomaleko emi-2 enobubanzi bomgca kunye nesithuba somgca we-0.15mm/0.1mm. Ubukhulu bepleyiti buqulathe i-0.15mm FPC (iFlexible Printed Circuit) kunye ne-1.6mm T (Ukutyeba) umaleko. Ubukhulu bobhedu yi-1OZ, inika i-conductivity egqwesileyo kunye nokuhanjiswa komqondiso. Ubukhulu befilimu yi-50UM, iqinisekisa ukuguquguquka okuphezulu ngaphandle kokunciphisa ukuqina. Unyango lomphezulu yi-ENIG 2-3uin, iphucula ngakumbi iimpawu zokuncamathela zePCB. Ngemfuno yokunyamezela ye-0.1mm, i-PCB yethu ihlangabezana neyona migangatho iphezulu yokuchaneka.

Ukongeza kwiinkcukacha zobuchwepheshe ezingentla, iibhodi zethu eziqinileyo zivavanywa ngokucokisekileyo kunye nenkqubo yokuhlola ukuqinisekisa ukusebenza kunye nokuhlangabezana nemigangatho yomgangatho.

Vavanya ukuSebenza koMbane:

Ukuvavanya ukusebenza kombane kwePCB, senza iimvavanyo zombane. Oku kubandakanya ukusebenzisa amandla ombane ahlukeneyo kunye namanqanaba angoku kwisekethi kunye nokulinganisa impendulo ukuqinisekisa ukuba iisignali zombane zihamba ngokuchanekileyo ngaphandle kokuphazamiseka okanye ukutenxa. Olu vavanyo lusinceda ukuba siqinisekise ukuba i-PCB ihlangabezana nemigaqo efunekayo kwaye iyakwazi ukuthumela imiqondiso ngokuthembekileyo.

Vavanya Ukuqina koomatshini kunye noKuguquguquka:

Ukuze kuhlolwe ukuqina komatshini kunye nokuguquguquka kwe-PCB, iimvavanyo zokugoba kunye nokugoba zenziwa. Ezi mvavanyo zilinganisa iimeko zokusetyenziswa zehlabathi lokwenyani kwaye zivavanya ukuba iPCB iya kumelana njani nokugoba nokugoba okuphindaphindiweyo. Ngokwenza olu vavanyo kwi-PCB eguquguqukayo engqongqo, siqinisekisa ukuba igcina imfezeko yesakhiwo kunye nokusebenza naphantsi kweemeko eziguqukayo.

Ukusebenza kokusingqongileyo:

Ngokubhekiselele ekusebenzeni kokusingqongileyo, iibhodi zethu eziguquguqukayo ziye zavavanywa ngokusingqongileyo. Oku kubandakanya ukuveza i-PCB kwizinto ezahlukeneyo zokusingqongileyo ezifana neqondo lobushushu, ukufuma kunye nokungcangcazela ukuvavanya ukukwazi kwayo ukumelana neemeko zokusebenza ezinzima. Olu vavanyo lusinceda siqinisekise ukuba iPCB iya kwenza ngokuthembekileyo nangokungaguquguqukiyo kwiindawo ezahlukeneyo.

Elona nqanaba liphezulu lokuchaneka kunye nokuchaneka:

Ukongeza, sisebenzisa inkqubo ebanzi yolawulo lomgangatho kuyo yonke inkqubo yokuvelisa ukubeka iliso kunye nokujongana naziphi na iziphene okanye ukutenxa. Oku kuqinisekisa ukuba ii-PCB zethu eziguquguqukayo ziveliswa ngowona mgangatho uphezulu wokuchaneka nokuchaneka, ukuhlangabezana neyona migangatho ingqongqo yoshishino.

Ngokudibanisa le milinganiselo yokuvavanya kunye nokulawulwa komgangatho, sinokuthi ngokuzithemba ukuba iibhodi zethu eziqinileyo-flex zibonelela ngokusebenza okuphezulu, ukuqina kunye nokuthembeka. Nokuba yeyemoto, i-aerospace okanye nayiphi na enye imboni, ii-PCB zethu zenzelwe ukubonelela ngokusebenza okuphezulu kwizicelo ezifunayo.

Ukufakelwa koMbane okugqwesileyo, ukuxhathisa ubushushu, kunye namandla oomatshini:

Xa kuziwa kwizinto eziphathekayo, sisebenzisa i-laminate ye-Shengyi TG170 ye-copper-clad. Esi sixhobo sibonelela ngokufakelwa kombane okugqwesileyo, ukumelana nobushushu, kunye namandla omatshini, okwenza ukuba igqibelele kwizicelo zeemoto. Nge-PCB ye-Capel's 2-layer rigid-flex PCB, unokuqiniseka ukuba iqhosha lokutshintsha igiya liya kwenza ngokungenasiphako kwaye limelane nokunxiba kunye nokukrazuka kwemihla ngemihla.

Okokuqala, izinto eziphathekayo zibonelela ngokugqwesileyo kombane, ukuqinisekisa ukuba i-PCB igcina imfezeko yesiginali efanelekileyo ngaphandle kokuphazamiseka okanye ukuvuza. Oku kubalulekile kwii-auto shift knobs, njengoko zihlala zifuna uqhagamshelo oluchanekileyo noluthembekileyo lombane ukuze lusebenze kakuhle.

Okwesibini, i-Shengyi TG170 laminate inokumelana nobushushu obugqwesileyo. Kwimo engqongileyo yeemoto, i-shift knob inokuba sesichengeni kumaqondo obushushu aphezulu, ngakumbi kufutshane ne-injini okanye kwiindawo ezichaneke ngqo kukukhanya kwelanga. IiPCB zethu ziyilelwe ukumelana nobushushu obuphezulu ngaphandle kokubeka esichengeni ukusebenza kwazo okanye ubomi obude.

Ekugqibeleni, izinto eziphathekayo zinamandla amakhulu omatshini. Kwizicelo zeemoto, ii-shift knobs zinokuba phantsi kokuphathwa rhoqo, ukungcangcazela, kunye nokothuka ngexesha lokusetyenziswa. Nge-Shengyi TG170 laminate, ii-PCB zethu ziyakwazi ukumelana noxinzelelo lomatshini kunye nokugcina ingqibelelo yesakhiwo, ukuqinisekisa ukusebenza okuthembekileyo kunye nexesha elide phantsi kwezi meko zinzima.

I-PCB yethu eguquguqukayo eqinile ayifanelanga kuphela iqhosha lokutshintsha izixhobo zemoto kodwa ikwasebenza ngokubanzi kwiimoto ezahlukeneyo zeemoto ezenziwe eJapan. Ukuguquguquka kwePCB yethu kuyivumela ukuba idityaniswe ngaphandle komthungo kwiinkqubo ezahlukeneyo zeemoto. Nokuba unesedan, iSUV, okanye imoto yezemidlalo, iPCB yethu iya kungena ngokugqibeleleyo kwaye iphucule amava akho okuqhuba.

Ukwaneliseka koMthengi:

Ukuqinisekisa ukwaneliseka kwabathengi, siqhuba uvavanyo olunzulu lwemveliso kunye nokulawula umgangatho. Iqela lethu leengcali lisebenza ngenkuthalo ukuhambisa iibhodi zeesekethe ezithembekileyo neziphezulu ezidibana kwaye zigqithise ukulindela kwabathengi. Ukuzinikela kwethu ekugqweseni kusenze iqabane elithembekileyo kwishishini leemoto.

Ukuqukumbela, i-Capel's 2-layer rigid-flex PCB sesona sisombululo sisesona sicombululo sezixhobo zokutshintsha iimoto. Ngokunamathela kwayo okuphezulu, ukuthembeka okuphezulu, kunye neenkcukacha zobugcisa ezinomtsalane, iPCB yethu iya kuwaphakamisa amava akho okuqhuba. Nokuba ungumntu othanda iimoto, umdyarho weemoto, okanye umkhweli wemihla ngemihla, iPCB yethu yenzelwe ukumelana neemfuno zosetyenziso lweemoto lwale mihla. Khetha iCapel ukuze ufumane amava angenamthungo kwaye athembekileyo okutshintsha izixhobo.